Induction Hardening Machine

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Induction Hardening Machine Specification

Rated Frequency
50/60 Hz

Voltage
380 V

Type
Induction Hardening Machine

Material
Mild Steel

Application
Surface Hardening, Shaft, Gear, Tools, Auto Parts

Max. Input Power
80 kW

Max. Output Power
60 kW

Host Weight
95 kg

Transformer Weight
52 kg

Temperature Protection
Yes, with overheat alarm

About Induction Hardening Machine

Induction Hardening

Our company is noted as one of the most prominent manufacturers and suppliers of Induction Hardening machines. All our offered induction machines are engineered by implementing latest solid state semiconductor technology. In entire industry, our offered induction machines are highly acclaimed over other ordinary brands for their high efficiency, low energy consumption and optimum performance. Our offered Induction Hardening machines are wisely manufactured at our end using premium quality of components and raw materials.

Applications:

Induction Hardening
FORGING - Billet/ Bar Heating
Annealing / Stress Relieving
Brazing / Soldering
Melting of Ferrous/ Non-Ferrous Metals
Adhesive Curing
Shrink Fitting
Heat Forming
Continuous Online Heating
Temperature Controlled Heating
Catheter Tipping For Iv Cannula
Forging - Billet/ Bar Heating For Small Size Components
Drying and many other popular applications

Precision Surface Hardening

This induction hardening machine excels in delivering uniform and controlled surface hardening for essential components like shafts, gears, and automotive parts. Its advanced technology ensures high accuracy and repeatability, drastically enhancing the durability and performance of treated materials. The mild steel construction contributes to its longevity and robustness within demanding industrial environments.

Smart Safety Features

Equipped with temperature protection and an overheat alarm, operators benefit from enhanced safety and operational reliability. These safety mechanisms allow for a secure working environment, making maintenance and monitoring straightforward and reducing the risk of equipment damage due to excessive heat.

FAQs of Induction Hardening Machine:

Q: How does the induction hardening process work in this machine?

A: The induction hardening machine uses electromagnetic induction to heat the surface layer of metal components such as shafts and gears. The heated area is then rapidly cooled, creating a hardened surface while maintaining the cores original properties, which enhances wear resistance and strength.

Q: What materials and applications is this machine suitable for?

A: This equipment is designed for hardening mild steel components and can be used for surface treatment of shafts, gears, automotive parts, and various industrial tools, delivering improved durability and performance required in heavy-duty environments.

Q: When should I use induction hardening over other heat treatment methods?

A: Induction hardening is ideal when precise surface hardening is needed without affecting the core properties of the component. It is especially beneficial for parts subject to high wear, such as gears and shafts, and when rapid processing and repeatability are critical.

Q: Where can this induction hardening machine be installed and operated?

A: The machine is well-suited for installation in industrial settings such as manufacturing plants, automotive workshops, and gear/tool production facilities across India. Its compact design and manageable weight make it suitable for various workshop environments.

Q: What is the usage process for operating this induction hardening machine?

A: Operators position the component in the machine, set the desired parameters, and initiate the cycle. The system heats the workpiece to the specified temperature and uses inbuilt temperature protection and alarms to ensure safety and optimal hardening results.

Q: What are the main benefits of using this machine for surface hardening?

A: Key benefits include increased surface wear resistance, improved product longevity, fast and energy-efficient processing, and precise control over hardened zones. The machines safety features further minimize risks associated with high-temperature operations.

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